Foam-Control Insulation for Industry.

Foam-Control is an amazingly strong and versatile material. Consisting of over 90% air, Foam-Control provides protection, cushioning and ecologically safe insulation properties. By adding control to the mix, Foam-Control users have achieved some impressive results:

An inspiration for engineering.

Few materials offer the custom engineering properties of Foam-Control. The Foam-Control manufacturer is there to help problem solve by assisting you in engineering unique solutions for protective packaging and OEM products. With knowledge of what’s been tested and proven in different applications, they will work with you on the design, the materials, the processes, the quality and — ultimately — the success of your finished packaging or OEM part. The control you get with Foam-Control means that you can achieve packaging and product designs that wouldn’t be possible with other materials.

A no-brainer for purchasing.

For more than 60 years, molded polystyrene has been the material of choice for strength, lightweight protection, price and versatility. Whether it’s a small or large production run, the control you get with Foam-Control makes the best choice. Consider logistics: Your nearest Foam-Control manufacturer can help coordinate production of your Foam-Control product anywhere in the country through the Foam-Control network. You develop specs, designs and prototypes locally, then manufacture close to your production facilities or customers.

Industrial Applications

Display Shapes

Foam-Control includes an ingredient you won’t find in other products. Control. Foam-Control gives you control over the design of your project. You determine the shape and specs of the components you need, then Thermal Foams works with you to deliver them on time and within budget.

Foam-Control is an amazingly strong and versatile material. Consisting of over 90% air, Foam-Control is available in a range of Types to provide the properties needed for your design. Foam-Control is compatible with a variety of coatings and treatments to create extraordinary visual effects.

Foam-Control shapes are custom fabricated by hot wire cutting with computer aided design, and if necessary, assembled together to provide a solution specific to your needs.

Display Shapes

Garage Door Cores

Rising energy costs have made it increasingly important that a home is well insulated. A well insulated garage will help stabilize the temperature in the home, resulting in reduced energy bills and a more comfortable living environment. Foam-Control used in Garage Door Cores combines durability, versatility and reliability with a high R-value, making it the preferred insulation for commercial and residential doors. Our technical expertise will help you match a product with an R-value, density, compression resistance, dimensional tolerance and laminating facer to meet your needs.


Tiny beads that expand into great products. Foam-Control provides the control for design and performance you need to cost-effectively enhance your product’s value:

  • Ideal for strong, lightweight components in garage doors, refrigerators, compressors, cabinets, insulation and more
  • Ideal for lost foam casting
  • Versatile production: cut, shape mold, laminate and fabricate
  • Superior insulation value for applications needing temperature control
  • Meets a wide range of industry specifications and certifications

Foam-Control Industrial

Pipe Insulation

Foam-Control is a cost-effective, durable, and energy efficient solution for pipe insulation applications in the service range of temperatures from -100oF to 165oF. Foam-Control is available in standard and custom cut fabricated profiles to meet your pipe insulation project needs. Foam-Control pipe insulation assists with process control, energy conservation, and personal/equipment protection.

Industrial Pipe Insulation


Foam-Control Molded Polystyrene Insulation can be easily cut to fit sidewalls, roofs and floors of Recreational Vehicles (RVs) . Excellent surface bonding for lamination creates an envelope around the RV. Recreational Vehicle (RV) Foam-Control Insulation cores have fewer gaps resulting in substantially reduced heat transfer than with conventional stud construction.

Recreational Vehicle (RV) Foam-Control Insulation is available in a variety of sizes, thicknesses and densities. Fabricated CNC and custom molded parts are available upon request. State-of-the-art technology assures you will receive a superior product engineered with precision accuracy for long-term performance.